Systementwicklung & Integration

Reliability in every application

From Building Block to Deployment-Ready Terahertz System

To ensure that your systems deliver the required performance with absolute reliability in operation, all stages of applied research and development are closely interlinked within our organization. Through verification, alignment, and validation at the system level, we ensure seamless interaction of all subsystems, preservation of signal integrity, and stable, reliable operation within the target application environment. System development and integration of terahertz sensing from electronic system integration and software development to testing and verification. 

Halbrundes Hochfrequenz-Bauteil für Terahertzsensorik aus Metall mit dem Logo ‚Fraunhofer FHR‘ auf spiegelnder Oberfläche, darunter ein ebenfalls gelabelter Kugelschreiber zur Größenreferenz. Semi-circular high-frequency component for terahertz sensing made of metal with the logo ‘Fraunhofer FHR’ on a reflective surface, below it a labeled pen for size reference.

© Fraunhofer FHR

System Engineering from Concept to Finished Module and Integration

  • End-to-end solutions: Electronics, mechanics, and software optimally aligned and coordinated 
  • Application-oriented implementation: Robust, assembly-ready, and long-term stable systems 
  • Rapid project initiation: Utilization of proven base modules for pilot projects and pre-series production 
  • Efficient development: Low-risk implementation through simulation and testing in state-of-the-art laboratory environments 
  • Flexibility: Integration of AI, MEMS, or RFID for application-specific hybrid solutions 
Makroaufnahme einer Leiterplatte mit Stiftleiste und Steckverbindung – typische Schnittstelle für elektronische Signalverbindungen. Macro shot of a circuit board with a pin header and connector - typical interface for electronic signal connections.

Printed circuit board with pin header and socket connector – typical interface for electronic signal connections. 

Electronic System Integration

Integrated development from chip level through components to fully functional modules for a harmonized overall system design 

  • Alignment of all developed components with the intended system functionality 
  • Parameterization of modules for the target application (e.g., frequency bands, pulse modes, sensor resolution) 
  • Integration of multiple assembled chips/modules into compact subsystems 
  • Implementation and optimization of standard and customer-specific interfaces 

Software Development for Operation and Evaluation

With our long-standing expertise in algorithm research and signal processing development, we ensure optimal interaction between hardware and software for each specific application. Our high-performance concepts for heterogeneous back-end architectures are based on microcontrollers, FPGAs, GPUs, and CPUs for sensor control and sensor fusion. For this purpose, we utilize distributed signal processing systems on dedicated hardware platforms. 

In addition, we employ AI-assisted signal processing for intelligent real-time data evaluation. Using energy-efficient AI accelerators implemented in advanced technology nodes (in-memory computing, e.g., 22 nm FDSOI or 28 nm HKMG), we enable real-time analytics for applications such as non-destructive and contactless material property classification or 3D environmental perception. 

Schematische Darstellung eines hybriden Modells zur Schwingungsvorhersage: Kombination aus physikalischem Modell und neuronalem Netzwerk, mit gemeinsamer Verlustfunktion zur Optimierung basierend auf realen Messdaten. Schematic representation of a hybrid model for vibration prediction: combination of a physical model and a neural network, with a shared loss function for optimization based on real measurement data.

© Fraunhofer IMS

Zwei Forschende in einem Labor bedienen ein komplexes Messsystem für Terahertzsensorik mit Oszilloskop und mehreren Bildschirmen. Auf den Monitoren sind Wellendiagramme zu sehen. Two researchers in a laboratory operate a complex measurement system for terahertz sensing with an oscilloscope and multiple screens. Waveform diagrams are visible on the monitors.

© Fraunhofer FHR

System Testing & Validation

We combine precise characterization of individual components with simulation methodologies for early-stage system optimization, complemented by comprehensive laboratory-based and real-world system-level functional testing. 

Through iterative test cycles, we optimize timing, interfaces, signal flow, and performance parameters, ensuring ideal alignment between the frontend (sensor/chip) and backend (signal processing, FPGA/SoC, control electronics). For rapid process validation and optimization, we conduct multiple tape-outs and engineering runs per year in cooperation with established semiconductor manufacturers, ensuring reproducible results suitable for volume production. 

Insights gained from these processes support both the optimal integration and functionality of your specific system and the development of innovative terahertz solutions for emerging markets. 

Support for Small-Series Production Ramp-Up

With our integration expertise, you will receive prototypes and functional demonstrators of ready-to-use terahertz systems that efficiently connect all components, operate reliably, and are optimally tailored to your application.

To ensure that your solutions perform optimally in the field, we support you in integrating them into existing platforms and establishing small-series production under research aspects. Our research and development services will accompany you not only in the initial development and optimization of a system, but also in its further advancements.

Kompakte Radarsensor-Einheit neben einer 2-Euro-Münze zum Größenvergleich, entwickelt von Fraunhofer FHR für Terahertzsensorik. Compact radar system for terahertz sensing placed next to a coin for size reference.

© Fraunhofer FHR

From Concept to Integration

Our Project Approach

Our system developments are used in a variety of industries and scenarios, such as non-destructive material testing and quality control, as high-frequency sensors in industrial automation, or as smart sensor networks with energy-efficient signal processing. From concept to finished system, we accompany you as a one-stop shop with:

Concept & Simulation

Feasibility analysis, requirements definition, virtual functional modeling 

Design & Prototyping

Circuit design, PCB layout, enclosure design, software development

Integration & Testing

Functional testing in our laboratories, optimization and refinement

Pilot Series & Handover

Provision of prototypes or pre-series units for your application

Start Your Project with Us

We combine electronics, mechanics, and software into a high-performance overall system tailored precisely to your specific requirements. Through our research activities, we drive technological innovation and the development of sustainable solutions in the terahertz domain.

We look forward to your request